From lab to launchpad: Manufacturing Canada’s next generation of advanced platforms

A panoramic view of a ship cruising through a field of floating sea ice in the Arctic waters of Svalbard

MASI is Western Canada’s centre of excellence in marine, aerospace, subsea and naval systems, anchored at the University of British Columbia. MASI is establishing Canada’s first Pacific–Arctic hub for world‑leading research, innovation and training that supports national sovereignty, security and sustainable blue‑economy growth.

Building aircraft, submarines and maritime platforms is a design challenge – but equally importantly, this is a manufacturing challenge. Even the most innovative engineering concepts remain theoretical without the industrial capacity to produce them at speed, at scale and within cost. As Canada ramps up investment in defence and sovereign industrial capability, the ability to translate innovation from the laboratory to the production line has become a national strategic priority.

Dr. Anoush Poursartip is at the forefront of this work. A Professor in the Department of Materials Engineering at UBC, he has nearly four decades of experience in the digital manufacturing of advanced composite structures, primarily for the aerospace sector. His research spans the full arc from fundamental science to industrial applications. Through his leadership of the Composites Research Network and the Composites Knowledge Network he has helped build the capacity of Canada’s manufacturing sector.  

We talked with Dr. Poursartip about how advanced manufacturing is essential to Canada’s capabilities in the aerospace, marine and subsea industries. 

What are some areas of focus for MASI’s Advanced Manufacturing group? 

We need aerospace, land, marine and submarine platforms – systems that fly, drive, sail and go under the water to deliver a mission. This requires manufacturing. It is one thing to have an idea, but if you cannot manufacture at scale and at the required speed, cost and quality to meet your parameters, you have nothing. Although manufacturing is often considered an afterthought, it is at the heart of all successful platforms. 

MASI’s Advanced Manufacturing pillar brings together researchers with deep expertise in materials science, digital fabrication and process engineering to accelerate how platforms are designed, built and scaled. 

How does your research fit into this?

Whether in aerospace, land, marine or subsea applications, weight and performance are critical. Advanced composite materials are prime example of achieving high performance at low weight, and they lend themselves to the complex shapes required in applications in these sectors. 

My work focuses on designing the manufacturing process itself so that you can produce composite parts quickly, reliably and at scale. Today, this includes using AI and machine learning to accelerate the creation and use of a physics-based description of the manufacturing workflow – often called a digital twin. With that foundation in place, a new production line or facility can be launched more efficiently because you have optimized the processes before installing physical equipment. 

Advances in AI and machine learning have created a new generation of modelling tools. 

Automation has improved dramatically and it is now possible to handle larger and more complex problems. University-based researchers are well-positioned to push the boundaries of what’s possible.

What industry challenges does CRN and CKN address?

The central challenge is turning a design into a producible part across a wide range of sizes and production rates. This is fundamentally a dual-use activity. For example, my group supported the BC Cancer Agency on a lightweight carbon-fibre device for breast cancer treatment that holds the breast in position to improve precision and patient comfort during radiotherapy. The underlying science and engineering is identical to what we use when designing an airplane wing.

 Lightweight carbon-fibre device for breast cancer treatment 

Closing the gaps between design intent and manufacturing reality requires doing rigorous science in a pragmatic and practical way. We have deep expertise in this area. The Composites Research Network (CRN) – which was funded by Boeing and has been going strong since 2012 – has worked with more than 250 companies, including SMEs, to help them scale up and be more agile  and competitive. The complementary Composites Knowledge Network (CKN) connects industry to practical tools like the Knowledge in Practice Centre and a program of educational events and webinars. 

Knowledge in Practice Centre

Our job as engineering researchers is to coordinate, harness and advance fundamental understanding with the very clear goal of changing practice. This means staying close to the challenges our partners in industry and government are grappling with. It also means engaging with certification. 

All engineering products that put human life at risk are highly regulated, and understanding how to use regulation as a tool for managing innovation – rather than as a barrier to it – is essential. 

Why did you want to get involved with MASI? 

Prime Minister Mark Carney said that Canada needs to “build, partner and buy”. That’s what gives Canada sovereign capability, not just in defence but across the board. MASI is UBC’s pivot to respond to this ambition and support Canada’s success.

UBC brings both individual and collective competencies to this work. MASI is one way that we are organizing those existing capabilities into a coordinated response to existing and emerging opportunities. UBC also has great breadth and great depth, making us an outstanding partner. 

Read more about how the CRN helps companies turn ideas into manufacturing processes by solving challenges in design and fabrication; improving capabilities in manufacturing, maintenance and repair; and providing end-to-end support from research to engineering implementation.

Image
View outside Stewart Blusson Quantum Matter Institute

Research Centres and Institutes

Our multidisciplinary expertise is creating innovations that make the world a better place. Partner with us and gain access to our world-class infrastructure and expertise.

View Centres and Institutes

Image
APSC Research team group photo.

Research and Partnerships Team

Our dedicated team actively seeks collaboration opportunities with industry, non-profit and government partners to accelerate solutions for the future.

Meet the Team

 

Let's Work Together

Join us. Bring research and innovation insight to your biggest challenges. We work with industry, non-profit and government partners to accelerate solutions for the future.

Partner with Us

Let's work together

Join us. Bring research and innovation insight to your biggest challenges. We work with industry, non-profit and government partners to accelerate solutions for the future.

UBC is located on the traditional, ancestral and unceded territories of the xʷməθkʷəy̓əm people (Musqueam; which means 'People of the River Grass') and Syilx Okanagan Nation. The land has always been a place of learning for the Musqueam and Syilx peoples, who for millennia have passed on their culture, history and traditions from one generation to the next.

UBC Crest The official logo of the University of British Columbia. Arrow An arrow indicating direction. Arrow in Circle An arrow indicating direction. Caret An arrowhead indicating direction. E-commerce Cart A shopping cart. Time A clock. Chats Two speech clouds. Facebook The logo for the Facebook social media service. Social Media The globe is the default icon for a social media platform. TikTok The logo for the TikTok social media platform. Calendar Location Home A house in silhouette. Information The letter 'i' in a circle. Instagram The logo for the Instagram social media service. Linkedin The logo for the LinkedIn social media service. Location Pin A map location pin. Mail An envelope. Telephone An antique telephone. Play A media play button. Search A magnifying glass. Arrow indicating share action A directional arrow. Speech Bubble A speech bubble. Star An outline of a star. Twitter The logo for the Twitter social media service. Urgent Message An exclamation mark in a speech bubble. User A silhouette of a person. Vimeo The logo for the Vimeo video sharing service. Youtube The logo for the YouTube video sharing service. Future of work A logo for the Future of Work category. Inclusive leadership A logo for the Inclusive leadership category. Planetary health A logo for the Planetary health category. Solutions for people A logo for the Solutions for people category. Thriving cities A logo for the Thriving cities category. University for future A logo for the University for future category.